Locking pawl Check for wear and damage. Just print it out and take it with you into the garage or workshop. Keep Your Motorcycle Running Smoothly. The problem is that once you have gotten your nifty new product, the ktm 125 200 sx mxc exc 2002 repair service manual gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Mounting the crankshaft — Oil the grooved ball bearing of the crankshaft.
Transmission Clamp the main shaft or counter shaft, respectively, into the vise use protective jaws. For this purpose twist out the bleeder screws at the cylinder head and at the right radiator. Do not forget the stop disc! Ensure that the shift roller rests properly in the grooved ball bearing Check the grooved ball bearing in the shift roller for wear. When replacing gears, watch out for this mark! The water pump can be removed and installed without previously removing the clutch cover. When replacing gears, watch out for this mark! All diagnostic and repair procedures are covered. Kickstarter gear Check the bearing for play and grooves.
Measure the distance between the two pins see illustration. Shift roller Check the shift grooves for wear. Ktm 125 200 Sx Mxc Exc 2002 Repair Service Manual can be very useful guide, and ktm 125 200 sx mxc exc 2002 repair service manual play an important role in your products. Clutch springs - minimum length 38 mm 1. Should an error occur nevertheless, we advise you to use the trouble shooting chart in order to find the cause of error. Damaged or worn reed paddles must therefore be replaced. To keep improving the quality of our repair manuals, we request mechanics and shop foremen to assist us as follows: If you find any errors or inaccuracies in one of our repair manual —.
Tighten collar nut with 100 Nm 74 ft. To replace it, remove the Seeger circlip ring and pull the grooved ball bearing out of the shift roller slide seat. The manual has detailed illustrations and step by step instructions. Push rod - place it on a flat surfacecheck for bents. It is also possible to work on the clutch, the primary drive and the shift drum locating device without previously removing the engine.
Register a Free 1 month Trial Account. Mount the bolt, but only tighten it such that it is still possible to rotate the intake flange. Coil short circuits leading to weak ignition sparks or low generator output, respectively, can only be detected with the help of an ignition test bench. This range is influenced by the position of the air control screw and the idle adjusting screw. In the case of malfunction always check the cables and the plug and socket connections of the ignition system first.
Apply Loctite 243 onto the bolt's thread. An appropriate mandrel can be used if necessary. Service after A washed motorcycle can be checked more quickly which saves money! Keep in mind the stop disc behind! Shift drum locating device — Mount the locking drum on the shift roller. Transmission Clamp the main shaft or counter shaft, respectively, into the vise use protective jaws. Kickstarter shaft Check for wear and damage, paying particular attention to pivot points and teeth. . Intermediate kickstarter gear Check the bearing for play and grooves.
When mounted, the control flap must not scrape against the exhaust port. The entire reed valve housing must be exchanged if the sealing surfaces of the reed valve housing are also damaged. When mounting the shift shaft make sure that both legs of the return spring rest against the prolongation of the shift rail Kickstarter —. Piston ring must be approx. It is specifically written for the do-it-yourselfer as well as the experienced mechanic. Service after 4000 km 2. For this purpose, push the rocker arm of the centrifugal timer forward in the direction of the grooved ball bearing.
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