Test to ensure accurate adjust- ment. Install the filter with foam wrap into the air cleaner; then secure with the retainer. Remove the two machine screws securing the air cleaner housing cover. Valve Stem Runout max 0. Piston Ring Groove 1st Width 2nd oil 1. Make sure riv- ets holding components together are tight.
They are specifically written for the do-it-yourselfer as well as the experienced mechanic. If the glass is touched, it must be cleaned with a dry cloth before installing. Verify starter cranks engine over. Reverse Fork to Groove side clearance 0. Loosen the clamp; then remove the filter. While holding the valve adjuster dial in place, use the valve adjuster handle and loosen the jam nut; then rotate the tappet adjuster screw clockwise until friction is felt.
Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the headlights. At the intervals shown in the Periodic Maintenance Chart, clean the spark arrester using the following procedure. Allow the foam wrap to air dry thoroughly. Valve Stem Outside intake Diameter exhaust 4. Valve Guide Inside Diameter 5. Using a calipers, measure the thickness of each brake pad.
See the following viscosity chart for details. Secondary Transmission Fork to Groove side clearance 0. Tongue and Rear Cargo Weight - Total weight on trailer tongue and rear rack. Oil Pump Reduction Ratio 1. Horizontal — Loosen nut A and adjust for proper aiming.
It can zoom in anywhere on your computer, so you can see it clearly. Thermostat Valve Opening Temperature 73. Compared to the electronic version and paper version, there is a great advantage. Remove the crankcase breather hose from the air cleaner. Piston Ring 1st ring Free End Gap 2nd ring 6. Install the front boot onto the air cleaner; then tighten the clamp securely.
Piston Pin Bore max 23. The light will not be illuminated when the lights are switched to low beam. Other maintenance after break-in should include checking of all pre- scribed adjustments and tightening of all fasteners. Repeat procedure 5 times until brakes are burnished. Drive Plate fiber Tab 13-14 mm 0. Use a feeler gauge to check the gap. Proper aim is when the most intense beam is centered on the ver- tical mark 5 cm 2 in.
Remove the two machine screws securing the air cleaner housing cover. Piston Pin Outside min Diameter 16. Measure the distance from the floor to the mid-point of each headlight. Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance primary secondary 0. In doing so, no representation of affiliation, association or the like is intended, unless otherwise stated. Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications. Piston Pin Outside min Diameter 22.
Loosen the clamp securing the air cleaner to the front boot; then loosen the clamp securing the air cleaner to the rear filter sleeve. No shipping fee, No waiting nervously for the postal delivery, you can start doing your repairs right away! Loosen the clamp securing the cooling shroud to the cooling duct. Rocker Arm Shaft Outside Diameter 11. Valve Stem Outside intake Diameter exhaust 4. Check all control wires and cables for signs of wear or fraying. Shift Fork Groove 1 and 2 Width secondary transmission reverse 5. To adjust, proceed to Adjusting Shift Lever.
This manual content all service, repair, maintenance, troubleshooting procedures for Arctic Cat Machine. Piston Pin Bore max 20. Pinch the V-belt together near its center and slide the spacer and movable drive face onto the drive- shaft. Apply oil to the O-ring and check to make sure it is positioned correctly; then install the new oil fil- ter. Install the cover making sure the O-ring is prop- erly positioned; then secure with the screws. If the fluid level gets below the bottom line on the reservoir, refill the reservoir before the bleed- ing procedure is continued. Loosen the clamp securing the air cleaner to the carburetor boot.