One of the main concerns of this committee should be the safe operation of the golf cars. If we can provide additional assistance of any kind please feel free to and tell us what you need. Thread the drag link rod 28 all the way onto the threaded stud of the inner ball joint assembly 3 right-hand threads Figure 7-13, Page 7-11. Tighten bolts 6 to 22 ft. Immediately upon payment you will automatically be forwarded to our secure download page.
Tie Rod and Drag Link. Inspect the kingpin and spindle. Let the terminals dry and coat them with Battery Terminal Spray, Club Car Part No. Allow the primer to dry, then perform steps 3 through 5 above. Remove carriage bolts 10 , locknuts 17 , and washers 11 from front body trim. This indicates an abnormal charge cycle.
To remove a shock absorber, remove the nut 5 , cup washer 9 and rubber bushing 10 from the stem at the top of the shock absorber Figure 9-1, Page 9-2. Immediately upon payment you will automatically be forwarded to our secure download page. Store vehicle in a cool place. Remove screws 16 from top of front body Figure 4-1, Page 4-5. Pull center dash out approximately 1 in.
You are just one click away from the service manual you are searching for! Check the vehicle ride and perfor- mance. Be sure the bearing is installed in the bearing seat as shown Figure 7-3, Page 7-5 so that the wedge 17 will ride against the inner race of the bearing. Raise it just enough to relieve tension on the shock absorbers without compressing them. . The problem is that once you have gotten your nifty new product, the Club Car Ds Repair Manual Pdf gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Pull the steering wheel until it breaks free from the shaft splines Club Car recommends using a steer- ing wheel puller Figure 7-1, Page 7-2.
If there is any observable rocking on the hub, tighten the axle nut 3 and test again for rocking. Raise the front of the vehicle and attempt to rock the wheel back and forth on the hub. Your Club Car Golf Cart service manual will come to you in pdf format and is compressed for a lightning fast download! See Periodic Lubrication Sched- ule, Section 10, Maintenance and Service Supplement. Be sure bolts 11 Club Car Part No. If the battery appears to be weak, have it charged using an automotive-type 12-volt battery charger rated 10 amps or less. .
Grease front suspension and do all quarterly periodic lubrication. Install the cotter pin 2 Figure 7-20, Page 7-18. Club Car Golf Cart Service Manuals Please visit our brand new to see a complete list of all available Club Car service manuals. Move the pivot rod back toward the driver side of the vehicle and line up the scribed match marks on the pivot rod and ratchet. Loosen do not remove T-nut screws 12 securing front body trim 9 against front body Figure 4-1, Page 4-5. Install two screws in kick-plate. Rotate the pivot rod back and forth slightly to align the splines and slide the ratchet onto the splines.
Do not remove nut Figure 7-2, Page 7-3. Store in a cool, dry place. Reinstall mount 4 and 5 onto end of steering column. If the bushings are worn or damaged, remove them and press in new ones. For ease of assembly and to prevent corrosion, apply a light coat of anti-seize and lubricating com- pound to both splined ends of the steering shaft. Remove the front body as instructed in Section 4, Body and Trim.
If either is worn or damaged, it must be replaced. Remove the plastic cap covering the screw on each side of the center dash. Copyright 2019 Service Manual Vault. No manual adjustment to the rack and pinion gear assembly is required. Loosen the nut and bolt Figure 5-8, Page 5-5 securing the accelerator pedal to the pivot plate. Install the brake cables 6 on the equalizer rod using new cotter pins 8 and the clevis pins 9 that were removed when the brake pedal assembly was disassembled Figure 5-12, Page 5-9.
However, upon receipt of any new Club Car vehicle, become familiar with the controls and vehicle operation. Remove the tire and wheel assembly on the side from which the spring is to be removed. Club Car Golf Cart Service Manuals Please visit our to see a complete list of all the useful service manuals we offer. However, unique situations do sometimes arise when servicing a golf car. Install the ball joint 23 Figure 7-13. Please visit our to see a complete list of all the useful service manuals we offer. Lubricate slide 1 and slide plate 2 with dry moly lubricant Club Car Part No.